Maererano netsvagiridzo yeInstititut für Druckmaschinen und Druckverfahren (IDD) yeYunivhesiti yeDamstadt kuGermany, mhedzisiro yerabhoritari inoratidza kuti mutsara wekucheka wemaoko unoda kuti vanhu vaviri vapedze basa rese rekucheka, uye inenge 80% yenguva inopedzerwa. kutakura bepa kubva panhovo kuenda kune anosimudza.Zvino, nekuda kwekubata kwemaoko mumabhechi, bepa rinenge rakakombama, saka imwe nzira yekumhanya-mhanya inodiwa.Iyi nzira inoda imwe nguva yenguva yekugadzirisa mapepa.Zvakare, iyo nguva yekumhanya pepa inokanganiswa nezvinhu zvakasiyana senge chimiro chepepa, uremu hwepepa, uye rudzi rwepepa.Uyezve, kusimba kwemuviri kwevashandisi kunoedzwa zvakanyanya.Maererano nezuva rekushanda kwemaawa masere, 80% yenguva inoshandiswa pakubata basa, uye maawa matanhatu ezuva ibasa rinorema remaoko.Kana iyo mapepa akakura, simba rekushanda richave rakakwirira.
Zvichiverengerwa zvinoenderana nekumhanya kwemuchina weoffset uchimhanya 12,000 mashiti paawa (ona kuti madhina ekudhinda emiti yekudhinda yepamba anoshanda 7X24), kumhanya kwekushanda kwetambo yekucheka nemaoko kunosvika 10000-15000 mashiti/awa.Nemamwe mashoko, vaviri vane hunyanzvi hwekushandisa vanodikanirwa kushanda vasingamire kuti vafambirane nekumhanya kwekudhinda kwemuchina weoffset.Naizvozvo, mafekitari emumba anodhinda anowanzo tora vashandi vakawanda, kukwirira-simba, uye kushanda kwenguva refu kwevanocheka mapepa kuti vazadzise zvinodiwa nebasa rekudhinda.Izvi zvinounza mari yakawanda yevashandi uye inogona kukanganisa basa kune anoshanda.
Kuziva dambudziko iri, Guowang dhizaini timu yakatanga kuronga mauto ehunyanzvi muna 2013 uye yakamisa chinangwa chekuti ungakunda sei 80% yenguva yekubata.Nekuti kumhanya kwemucheki webepa kunenge kwakagadziriswa, kunyangwe iyo yakanyanya kuchekwa yemapepa pamusika ka45 paminiti.Asi nzira yekusiya 80% yenguva yekubata ine zvakawanda zvekuita.Iyo kambani inoisa iyi ramangwana rekucheka mutsara muzvikamu zvitatu:
1st : nzira yekuburitsa bepa zvakanaka kubva pamurwi wepepa
2nd: Tumira pepa rakabviswa kune pepa rekucheka
3rd: Isa bepa rakachekwa zvakanaka pane pallet.
Kubatsira kweiyi mutsara wekugadzira ndeyekuti 80% yenguva yekufambisa yemucheki wepepa yave kutoenda, pachinzvimbo, mushandisi anotarisa pakucheka.Nzira yekucheka mapepa iri nyore uye inoshanda, kukurumidza kwakawedzera nekushamisa 4-6 nguva, uye simba rekugadzira rasvika 60,000 mapepa paawa.Mukuwirirana nomuchina wokutsikirira weoffset uri sipidhi yemashiti 12 000 paawa, mutsara mumwe pamunhu unogona kugutsa basa remichina yokudhinda yeoffset.
Kuenzaniswa neyakapfuura vanhu vaviri vanokwanisa kugadzira mapepa zviuru gumi paawa, iyi mutsara wekugadzira wapedza kusvetuka mukugadzira uye otomatiki!
Kucheka mutsara process tsanangudzo:
Yese otomatiki kumashure-yekucheka mutsara wekucheka wakakamurwa kuita zvikamu zvitatu: otomatiki akangwara bepa picker, yakakwirira-inomhanya programmable paper cutter, uye otomatiki pepa rekuburitsa muchina.Zvese mashandiro anogona kupedzwa nemunhu mumwechete pane yekubata sikirini yepepa rekucheka.
Chokutanga pane zvose, nemucheki wepepa sepakati, maererano nekugadzirisa kwemusangano, pepa rinotakura uye pepa rekudzikisa rinogona kugoverwa kuruboshwe uye kurudyi panguva imwe chete kana zvakasiyana.Mushandi anongoda kusundira pepa rekucheka stack kudivi rekurodha mapepa ane hydraulic trolley, uye wozodzokera kumuchina wekucheka mapepa, dzvanya bhatani rekutakura mapepa, uye mutori wepepa anotanga kushanda.Chekutanga, shandisa pneumatic pressure head kudzvanya bepa kubva pamusoro pepepa stack kudzivirira murwi wepepa kubva pakurerekera panguva yekunhonga bepa.Ipapo chikuva chakashongedzerwa neinotenderera rabha roller kune rumwe rutivi inochengeta bhandi rakachinjika pakona yakarerekera zvishoma uye inodzikisira isati yaenda kune imwe kona yemurwi webepa, yobva yadzika kuhurefu hwebepa hwakatarwa nekombuta.Ziso rephotoelectric rinogona kunyatso kudzora kureba.Wobva waenda mberi zvishoma nezvishoma kusvika yabata murwi webepa.Iyo inotenderera yerabha roller inogona kupatsanura pepa pepa kumusoro pasina kukuvara, uye wobva waisa iyo yese chikuva chepuratifomu mupepa repepa rinenge 1/4 pakumhanya kwechisikigo, uye ipapo iyo pneumatic clamp inosungirira iyo pepa stack inoda kuve. kubviswa.Sunungura musoro wekumanikidza wakadzvanya murwi wese webepa pamberi.Chikuva chinokungurukira mumurwi webepa rese zvakare nekukurumidza.Ipapo puratifomu inoenda zvishoma nezvishoma kuseri kwemucheki webepa kusvika yanyatsozendamira parutivi rwetafura yebasa kuseri kwemucheki wepepa.Panguva ino, mucheki webepa anovhara kune anonhonga mapepa uye yekumashure baffle inowira kamwe, uye anonhonga bepa anosundira murwi webepa pachikuva.Pinda kumashure kwemucheki webepa, baffle inosimuka, uye ipapo mucheki wepepa anosundira pepa kumberi maererano nechirongwa chakaiswa, izvo zviri nyore kuti mushandisi atore.Ipapo mucheki wepepa anotanga kushanda.Mushandi anotenderedza bepa zviri nyore katatu patafura yebasa ye-air-cushion, anocheka mativi mana emurwi wepepa zvakanaka, uye oisundira kuchikuva chakagadzirwa chekuburutsa mapepa.Iyo yekuburutsa bepa inongo fambisa murwi wepepa.Bvisa pamubhedha.Imwe-nguva yekucheka nzira inopedzwa.Kana mucheki wemapepa ari kushanda, anonhonga mapepa anoshanda panguva imwe chete.Mushure mekutora bepa kuti richekwe, mirira kuti bepa richekwe wobva warisundira mumucheki webepa zvakare.Basa rekudzorera.
Kana iwe uchifunga kuti tsananguro yakarebesa, tarisa vhidhiyo iyi:
> Periphery midziyo yepepa yekucheka mutsara
Nguva yekutumira: Sep-02-2021